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FAQ: Valve Adjustment

141K views 237 replies 72 participants last post by  SoakedKarma  
Tool list added to original post.

The instruction will probably be moved to the "How to and Tech Tips" if there is enough interest to keep it.
I was going to suggest it too. Real handy thing to have!
 
Definitely do as dencor suggests before tearing into the engine. A compression test will let you know if the valves aren't seating properly or have other problems.
 
After reading a few horror stories similar to yours, I bought a torque wrench just for this, so I knew I was applying the correct amount of torque. You aren't the first and doubt you will be the last!
 
Gap is same for all years. The Clymer manual, which isn't nearly as good as the Honda manual, calls for 0.002. The Honda manual gives a range of 0.002 - 0.004. I set mine at 0.004. IIRC, the clearance gets tighter with time so 0.002 is the minimum setting and it's better to set it wider.

See this thread for the easiest way to adjust the valves: Did a Valve Adjustment tonite | Honda Rebel 250 & 450 Forum ZEP's video does it the hard way.

Do not overtighten the valve cover bolts. Snug (7 foot pounds of torque) is all that's needed. Too much and they will snap!