[Big_J]

This post will show you how to disassemble and reassemble the carb on the rebel. Please note that this does not cover complete disassembly for cleaning a carb. This is covered in the numerous posts which follow. The carb shown is a '96 & up rebel carb.

Lets start with a complete carb as see in the attachments.

 

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Disassembly Instructions

To begin the disassembly.

Remove the 4 screws on top.

Remove the spring from the diaphram assembly

Remove the carb needle stay, then remove the diaphram assembly.

If you are going to shim the needle you will need a wash that will fit into the recess on the bottom of the diaphram

 

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Remove the large phillips screw from the throttle body side

Remove the 4 screws holing the float bowl.

Remove the float assembly, slide the pin out one side and remove, remove the float needle also, being careful not to damage the point.

Remove the slow jet

 

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Remove the main jet assembly

Inspect the float bowl

Remove the 3 screws from the bottom & remove the assembly.

To reassembly..... reverse the steps.


When installing the diaphragm, make sure it is seated in the groove before putting the metal cover on top. If needed, put a little Vaseline in the groove to help keep the diaphragm in place while installing the cover.